Induction Cap Sealing Machines

Induction Cap Sealing Machines

What induction cap sealing can do for you?

  • Seal in freshness
  • Prevent costly leaks
  • Reduce the risk of tampering
  • Extend product shelf life
  • Prevent pilferage
  • Create hermetic seals

How induction works?

Induction cap sealing can be carried out using a wide range of caps and closures. Existing closures do not generally require modification and can simply have new liner materials added.

Induction liners are constructed from Aluminum foil membranes coated with Polymer and attached to a backing material by means of a wax bond. The container is filled and the closure is fitted to the container using standard capping equipment, bringing the foil into contact with the mouth of the container.

As the container passes underneath the induction head an electromagnetic field creates a low level of localized heat in the foil membrane. This is sufficient to meet both the wax bond and the polymer coating. This process typically takes a few seconds and is carried out without affecting the properties of the product in the container or the normal line conditions.

The wax layer melts and releases the foil from the pulp board liner. Immediately after the container leaves the area of the electromagnetic field the polymer hardens, forming a flexible hermetic seal between the foil and the neck of the container.

Superseal

  • The shape of the future is Air-cooled Induction Sealing
  • Range of Models - Superseal 50,75, 100
  • Compact, all-in-one sealing system mounts easily over the conveyor
  • Unique coil designs and quick-connect sealing heads
  • Advanced sealing head designs to maximise performance
  • User-friendly operator interface with international symbols
  • Seals at line speeds in excess of 50m/minute
  • Capable of sealing regular, child resistant and dispensing closures ranging from 20mm-120 mm
  • Air-cooled operation at full production speeds
  • Power supply electronics allow wash down in pharmaceuticals, food and dairy applications
  • Quick-set adjustable mount allows fast and easy set-up for different container sizes and heights
  • Power supply electronics enclosed in an IP56 compartment

Superseal MAX

  • An air-cooled induction cap sealer with an IP65 rated Stainless Steel enclosure for wash down.
  • The Power supply utilises advanced IGBT circuitry.
  • The sealing head and power supply are integrated within the control unit.
  • Single phase, 230 Volts 50-60 Hz
  • Wide Tunnel sealing head (LM-4033-131) integrated into the Power Supply
  • A member touch panel housing the power up and power down stop/start and rest controls
  • The control panel utilises internationally recognised information symbols and includes operation status LEDS
 

Auto Junior

Quick & easy automatic sealing of single containers.

  • Power supply with advanced IGBT circuitry.
  • High efficiency integrated sealing coil creates a consistent heat pattern.
  • “Power-On” and “Foil Present” indicators.
  • Membrane control panel with digital timer. Range from 0-9.9 seconds.
  • Dual power push-button provides two levels of output.
  • Dimensions:17.8 x 30 x 38cm.
  • Power supply230VAC, 50Hz.
  • Air-cooled
  • Enclosure: White ABS
  • Adjustable mount
  • This equipment is designed to seal 38mm diameter foils at 20 containers per minute, 63mm diameter foils at 10 containers per minute.

Super Seal™ Deluxe Standard Features

Second-to-None Reliability

The SuperSeal Deluxe maximizes line efficiencies and uptime with advanced circuitry and the well proven Super Seal sealing head design.

User-friendly operator interface

Microprocessor control operator interface is intuitively designed so that even first time users can operate the system.

Large display means more data

The 2 line by 40 character LCD display provides all critical performance, inspection and operational data.

Customized sealing heads with productive quick-change design

Enercon has engineered an assortment of sealing heads to meet the specific demands of a variety of package configurations and packaging operations. Our new quick change sealing head design makes changing sealing heads fast and easy. Enercon Industries manufactures these and other induction sealers

Air-cooled. Water friendly

The Super Seal™ Deluxe is ideal for any packaging environment, even for wash-downs. That's because the system's electrical compartment is protected by a sealed cabinet.

Turnkey Solution

Add inspection system and ejector™ for a complete turnkey cap sealing solution.

Super Seal™ Deluxe Available Options

Cap Inspection System

Versatile system adds to your quality control program. System includes foil detector, back-up detector, bottle and reject counters, auto start,  stalled bottle detector & high cap detector.

Ejector™

Eliminates faulty product from the production line. Features simple connection to Enercon inspection systems and it also works well with any other inspection device that can supply an appropriate signal. Operates at speeds up to 300 fpm.

Flashing Light Indicator

Alerts your operators to changes in operating status. Green when sealing head is energized, flashing red when sealing power is interrupted.

Mobile Cart

Provides optimal flexibility for moving sealer from line to line. Stainless steel cart features heavy duty castors and leveling pads.

Motion-Foil Detection Group

Protects your products in event of line back-up. Two sensors in one group: the first sensor is used to shut off power if containers back up under sealing head, the second sensor detects missing foil liner.

Validation Package

Simplifies compliance with your validation programs. Protocol documentation supplied in print and on CD-ROM. On-site support is also available

Remote Operation and Data Collection

Operate and monitor your induction sealer and inspection/rejection system through a serial interface. An external PLC can then be used to allow connectivity to your network control station or process control computer. Includes cable and software to access all pertinent data.

 

Super Seal™ Deluxe Specification

Dimensions 14 3/8" x 15 1/8" x 9 1/2"
Weight 42 lbs (19.07 kg)
Input Voltage 240V, 50/60Hz, 1 PhaseM