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Modular Conveyor Belt with Metal Detector

CONVEYOR INSPECTION SYSTEMS

  • Conveyor belt integrated with Metal Detector and ejection system
  • Full compliance with HACCP criteria
  • Detection and ejection of magnetic, non-magnetic and stainless steel metals contaminants
  • Automatic learning & tracking of product effect
  • Digitally-adjustable belt speed
  • Structure and components in AISI 316L stainless steel and foodcompatible plastic parts (EU, FDA compliant)
  • Multiple ejection systems available: belt stop, air blast, pusher arm and retractable
  • Maximum flexibility: all components are reversible

Data management

  • Electronic records and Signature Management compliant with CFR 21, Part 11
    • Data security
    • Data integrity
    • Data traceability

Ejection systems

  • Belt stop, pneumatic pusher ejection, air jet ejection, deviator arm, belt reversing (only on THS/FBB), belt retraction (THS/MBR). Other modes available upon request.

Events storage

  • Complete monitoring of occurred events
    • Ejections
    • Test results
    • Programming accesses
    • Programming operations
    • Faults

I/O interfaces

  • RS232, Auxiliary RS232, BT wireless communication, Ethernet interface (on request), WI-FI and USB (on request)

Signalling

  • Acoustic: Via external buzzer and internal buzzer
  • Optical
    • Graphic display with bar-graph indication
    • Light indicators on control unit
      • RED: Alarm or Fault
  • GREEN: Power on
    • External beacon
      • RED: Alarm or Fault
      • AMBER: Alarm (optional)
      • BLUE: Test request (optional)

Programming

  • Local: built-in keyboard and high-contrast display
  • Remote: through computer connected via BT wireless communication, RS232, Ethernet or WiFi and managed with CEIA MD-Scope software, THS Production Plus software or any other terminal emulation program or through Web Server (with optional IXC card)

Inputs

  • Conveyor Control System: Ejection confirmation, Photocell, Reset, Low pressure, Encoder, Bin full, Emergency buttons, Barcode reader, Following Conveyor, Inhibition, Bin absent, Ejector position check, Ejector check

Outputs

  • Conveyor Control System: Test request, Upstream conveyor, System ready, Ejection in progress, Alarm, Ejector, External beacon

Self-diagnosis system

  • An internal self-diagnosis system continuously monitors Metal Detector functional efficiency. In the event of a fault, a message is shown on the control display and all alarm indicators are activated together with corresponding relays.

Safety and security

  • Protection degree
    • THS/21E Metal Detector: IP65
    • THS/21 – THS/MS21 Metal Detectors: IP66 – IP69K
    • THS/FBB, THS/MBB, THS/MBR: IP65
    • THS/RB-800: Control System certified: Type 4X-12 (UL 50) available \ Conveyor System: IP54 (IEC 529) – IP69K available on request
    • On UL versions, the Conveyor Control System has a 4X-12 certified degree of protection

Noise emissions

  • Noise level as per Directive 2006/42/EC: <70 dB(A); <130 dB(C)

Electrical insulation

  • Compliant with international standards for safety and radio interference

Supply

  • Control Power Box
    • Voltage: 115 V: 100-120 VAC / 230 V: 200-240 VAC
    • Frequency and phase: 50/60 Hz – single phase
  • Full load current (FLA): 115 V: 11.2 A (15.6 A for THS/MN21) \ 230 V: 11.4 A (15.8 A for THS/MN21)
  • Motor
    • Nominal voltage: 230 V triphase
    • Maximum power: 115 V: 0.37 kW (0.5 hp) \ 230 V: 0.75 kW (1 hp)
  • Compressed air
    • Pressure: 600-1000 kPa
    • Flow: 50 litres/min (piston ejector) \ 600 litres /min (air blow ejector, optional)

Environmental conditions

  • Temperature
    • Operating: -10 to +55 °C
    • Storage: -40 to +70 °C
  • Relative humidity
    • Operating – Storage: 5 to 90 %, non-condensing
  • Altitude
    • =1000 m characteristic. For details of other altitudes, contact the Sales Department

Management software

  • THS Production software for statistical and operational management of networked THS systems
  • MD-SCOPE for maintenance and programming operations
  • Special features
  • Gallery

  • Conveyor belt with integrated THS/21x Metal Detector and ejection system
  • Full compliance with HACCP criteria
  • Structure and components in stainless steel and food-compatible plastic parts (EU, FDA, USDA compliant)
  • Conveyor belt (flat or modular) made from certified food-safe materials
  • System designed to the latest, most stringent safety standards
  • Conveyor Control System compliant with UL 508A and CSA-C22.2 No. 14-05 standards (on request)
  • High-reliability motor with stainless steel protective cover, high drive capacity version
  • Easy belt alignment
  • Digital speed adjustment
  • Quick and easy to clean
  • Easy maintenance and inspection
  • Up to 500 product data memories, selectable by local programming or network software
  • Up to 40 definable users with username and password

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